SMC Car part mould
Product Introduction
| Product Information | Mould Information |
| Product name | SMC Auto Parts Bumper | Number of mould cavities | 1 |
| Product Materials | SMC | Mould steel | P20 |
| Product size | 2500*350*180mm | Molding process | Compression molding |
| Product wall thickness | 4mm | Adapting machine | 1500T |
| Product color | White | Heating mode | Oil temperature heating |
| Surface requirement | Fine sand dermatoglyphic | Surface treatment | Electroplating (chromium) |
| Product classification | Automotive parts | Removal method | Hydraulic cylinder ejection |
| Production beat | 5 minutes/piece | Production cycle | 60 days |
◎ Introduction Of Molding Process
◎ Advantages Of SMC Molding
● Suitable for mass production:
Short cycle time (2-4 minutes) and service life of more than 500,000 molds, suitable for mass production.
● The best tolerance can be achieved:
SMC material has high dimensional stability, and with the use of precision molds, it produces highly stable and predictable parts dimensions, and then can produce components with strict tolerances.
● Grade A surface:
Automotive Grade A surface that supports finish finish can be achieved using precision molds that can be polished to mirror finish.
● Wide range of material properties:
SMC sheet materials can obtain a wide range of material properties by varying fiber content, filling materials, and performance additives. Materials can be optimized for weight, strength, environmental resistance, economy, and many other properties.
Mould Configuration Description
◎ Mould Design Sketch
◎ How to make the mold more durable?
● Vulnerable surface protection
The vulnerable surface of the product is quenched to make its surface hardness >55HRC. For the same steel, we can extend the service life of the mold by 30,000 to 50,000 molds
● Standard parts selection
Our long-term preferred supplier of standard parts, and formulate strict testing standards. High-quality standard parts ensure that the mold is more durable, and avoid minor failures that affect the normal production of the mold, which can effectively reduce the cost of later maintenance.
● Mould support system
The supporting column effectively avoids the elastic deformation of the lower die, and cooperates with the support of the die foot, so that the whole lower die is full of rigidity. In batch production, the die is in a stable state
● Hydraulic cylinder support system
The support column of the oil cylinder, this structure makes the oil cylinder in a static state during work, and avoids the oil nozzle from loosening and leaking during mass production. In addition, the dust-proof net not only protects against dust, but also truly realizes the role of dust-proof.
◎ Lower energy consumption and higher efficiency
After years of experience accumulation and thousands of moulds verification, we have very strict oil circuit design standards, taking into account the thermal radiation range of each oil pipe, we can achieve more uniform and rapid mold heating, so that the mold has higher efficiency and lower energy consumption.
◎ The details of the product are clearer
The mould is processed by high-speed machining throughout the process:
1. The product has high dimensional accuracy and clear details.
2. The product has uniform flashing edge, controllable thickness, smooth overflow, and at the same time, the pressure output from the press acts on the product to the maximum extent, so that the product is more dense. This requires the mold to have high processing accuracy.
◎ More labor cost savings
1. It is simpler to put SMC materials into the mold, and the mold pursues a fool-like operation mode, and workers can work after simple training
2. Evenly flashing edges of products, simple removal
◎ Some valuable ideas
- First of all, the mold is a production tool and the guarantee of mass production, which determines that the mold should not only be usable, but also be easy to use, and more durable.
- Molding of FRP products is not intelligent from production equipment to mold to processing technology, and requires a lot of manual intervention. We pay more attention to the indirect costs in the production process, such as yield rate, efficiency, energy consumption, labor, maintenance... Most of these indirect costs are painful money spent in the mass production process. These pain points should be considered and solved by mold factories, and they are also the places that can best reflect the value of moulds. Good moulds will make products more competitive and create greater value for customers.
3. Finally, the first criterion of mold development is to meet the needs of customers. We have been committed to improving the cost performance of moulds, hoping to do every project well and serve every customer well.
Value Services UTrust Mould Can Provide
◎ Customized solutions
Provideproductstructureandmechanicalanalysis,moldingflowanalysis,moldingprocess,
supportingtoolingandfixtureintegrationofproductproductionsolutions.
◎ Qualitycontrol
Qualitycontrolprocess,includingmoldproductionprocessqualitycontrol,assembly
acceptance,moldtestacceptance,deliveryacceptancecontrolofeachlink.
◎Rapiddelivery
Strongprocessingcapabilitiesandprojectcontrolensuredeliveryspeed
◎Cost-effectiveness
Qualityasthepremise,strictcontrolofcosts,toprovidecustomerswithcompetitiveprices.
◎Industryexperience
Morethan20experienceinthemoldindustryandthefieldofcompositemolding
◎ Full-cycletechnicalservice
Providefrommolddesign,manufacturing,tomassproductionuseofthefullcycleof
technicalservices
Mechanical equipment display
FAQ:
Q:Are you a factory or a trading company?
We are the source factory,Focus on mold design and manufacturing for 20 years
Q:Do you have a certificate?
We will provide 100% comprehensive inspection and give you the inspection report
Q:How to contact you?
You can contact me via email, LinkedIn, facebook,Twitter, Instagram, WeChat
Q:How to ensure the quality of products?
We have a complete set of professional processing procedures and senior quality inspectors to ensure product quality
Q:What is the benefit to me?
1,We will give you a reasonable quotation for free
2,One-to-one service, better experience
3,Suppliers who can have long-term cooperation
Q:Can I test my ideas or components before committing to mold making?
Yes, we will design CAD drawings and product evaluation according to your requirements
Q:What information should I provide about the product when making a quote?
Samples, pictures, dimensions, drawings, materials and specific requirements
Product Tags:
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P20 SMC Car Parts Mould Automotive FRP Compression Moulding Images
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